I am trying to develop a arduino code which runs a stepper motor with C# program via serial communication. I also use Accelstepper library, especially moveTo() and run() functions. I sent maxSpeed and step values as 3500 and 200.000 from C# and motor start to run immediately. I sure that it completes all steps, but after a while, I noticed that stepper motor never reaches its max Speed and it stuck at 3200-3300 range. So because of that finish time is increased. If I give steps more than 200.000, the gap between estimated finish time and real finish time is increased exponentially. If I sent speed as 1000, real speed more or less 970. I have to use acceleration function by the reason of needed torque. Then I search the problem and some people said that it occurs because of Accelstepper library which consist run() function and other stuff that I wrote in the loop section. Especially I could not ensure the reason of the problem is Arduino, AccelStepper library or code that I wrote. Can you please help me to solve problem? NOTE: Arduino Mega 2560 is used. Arduino code is below:
#include <AccelStepper.h>
#include <stdio.h>
#define STEP_PIN_C 5 //31
#define DIRECTION_PIN_C 23 //32
#define ENABLE_PIN_C 24 //33
#define SET_ACCELERATION 600.0
AccelStepper stepper(1, STEP_PIN_C, DIRECTION_PIN_C);
unsigned long oldTime=0;
unsigned long now;
float newSpeed;
float maxSpeed = 3500.0;
bool newDataBit, runAllowed = false,addingProg=false,mainProg=false;
char commandChar;
long currentPosition;
long int steps = 0, mainNewStep, addedNewStep,memMainStep;
void checkSerial();
void checkRunning();
void stopMotor();
void runMotor();
void sendInfo();
const unsigned long delayTime = 1000;
unsigned long timer;
int count = 0;
bool running = false;
void setup()
{
Serial.begin(9600);
pinMode(ENABLE_PIN_C, OUTPUT);
digitalWrite(ENABLE_PIN_C, HIGH);
stepper.setCurrentPosition(0); //initial value
stepper.setMaxSpeed(0.0); //initial value
stepper.setAcceleration(SET_ACCELERATION); //initial value
}
void loop()
{
sendInfo();
checkRunning();
checkSerial();
}
void checkRunning()
{
if (runAllowed == true)
{
if (stepper.distanceToGo() == 0)
{
stopMotor();
checkSerial();
}
else
{
runMotor();
checkSerial();
}
}
}
void checkSerial()
{
if (Serial.available())
{
newDataBit = true;
commandChar = Serial.read();
}
if (newDataBit == true)
{
///DoStuff depends on what is received as commandChar via serial port
mainProgram(stepper.currentPosition(),newSpeed,mainNewStep);
newDataBit = false;
}
}
void runMotor(){
digitalWrite(ENABLE_PIN_C, LOW);
stepper.run();
running = true;
}
void stopMotor(){
stepper.setCurrentPosition(0);
digitalWrite(ENABLE_PIN_C, HIGH);
stepper.stop();
running = false;
timer = millis() + delayTime;
}
void mainProgram(long currentPositionValue,float maxSpeedValue,long stepValue)
{
mainProg = true;
if (stepper.distanceToGo() == 0) //YOLUMU TAMAMLADIM
{
addingProg = false;
steps = stepValue;
stepper.setCurrentPosition(currentPositionValue);
//stepper.setSpeed(0);
stepper.setMaxSpeed(maxSpeedValue);
stepper.moveTo(steps);
}
else
{
steps = stepValue + steps;
stepper.setCurrentPosition(currentPositionValue);
//stepper.setSpeed(0);
stepper.setMaxSpeed(newSpeed);
stepper.moveTo(steps);
}
}
void sendInfo(){
now = millis();
if(now-oldTime > 1000){ //saniyede 1
Serial.print(stepper.currentPosition());
Serial.print(" ");
Serial.print(stepper.isRunning());
Serial.print(" ");
Serial.println(stepper.speed());
oldTime = now;
}
}
From AccelStepper documentation:
This is if you do nothing else but running the stepper. You check your serial interface and send multiple lines every second. Both is quite expensive.